Stellantis Issues Major Jeep Recall

Stellantis has issued an urgent safety recall affecting approximately 80,000 Jeep vehicles sold in the United States and Canada, citing a potentially dangerous defect in the rear suspension coil springs. The recall, filed with the National Highway Traffic Safety Administration, warns that a fractured spring can detach and puncture an adjacent tire, creating a sudden loss of vehicle control that could lead to a serious accident.

The affected vehicles include select model years of the Jeep Grand Cherokee and Jeep Grand Cherokee L, two of the brand's best-selling and most recognizable SUVs. Stellantis identified the issue after receiving a cluster of field reports from owners who experienced unexpected tire failures linked to broken spring fragments.

How the Defect Works

The rear coil springs in the affected Jeep models are designed to absorb road impacts and maintain ride height under varying load conditions. According to Stellantis engineers, a manufacturing inconsistency in certain batches of springs has left them vulnerable to stress fractures, particularly in vehicles that are frequently driven on rough roads or carry heavy cargo loads.

When a spring fractures, the broken end can rotate outward and come into contact with the inner sidewall of the rear tire. In some cases, the sharp metal fragment punctures the tire immediately, causing rapid deflation. In other instances, the fragment creates a slow leak that may not be noticed until the tire pressure drops to a critically low level.

Real-World Incidents

NHTSA's complaint database includes multiple reports from Jeep owners who experienced the defect firsthand. One owner in Michigan described hearing a loud metallic snap while driving on a highway, followed by a rapid loss of tire pressure that forced an emergency stop on the shoulder. Another owner in Texas reported discovering a coil spring fragment lodged in the rear tire during a routine inspection at a tire shop.

  • Complaint volume: NHTSA received more than 120 complaints related to this issue before the recall was officially announced.
  • Injury reports: At least three minor injury incidents have been linked to the defect, all involving loss of vehicle control following sudden tire failure.
  • Geographic spread: Complaints have come from owners across more than 30 states, indicating the issue is not confined to a specific climate or road condition.

Which Vehicles Are Affected

The recall covers Jeep Grand Cherokee and Grand Cherokee L models produced between March 2023 and November 2024 at Stellantis's Detroit Assembly Complex. Not all vehicles from this production window are affected; the defect is traced to specific spring supplier lots, and Stellantis has cross-referenced vehicle identification numbers with supplier records to identify the at-risk population.

Owners can check whether their vehicle is included by entering their VIN on NHTSA's recall lookup tool at nhtsa.gov/recalls or by contacting any authorized Jeep dealership. Stellantis is also sending direct mail notifications to registered owners of affected vehicles, though the company acknowledges that mailing addresses may not be current for all owners.

The Repair Process

Stellantis will replace both rear coil springs on all affected vehicles at no cost to the owner. The company has instructed its dealer network to prioritize recall appointments and has pre-positioned replacement spring inventory at regional parts distribution centers to minimize wait times.

The repair is expected to take approximately two hours per vehicle. During the replacement, technicians will also inspect the rear tires and wheels for any damage caused by a previously fractured spring. If damage is found, Stellantis will cover the cost of tire and wheel replacement under the recall program.

Stellantis Under Regulatory Scrutiny

This recall adds to a growing list of safety actions involving Stellantis vehicles. The company has issued more than 40 recalls across its various brands in the past 18 months, a pace that has drawn attention from both regulators and consumer advocacy groups. NHTSA has opened preliminary investigations into several other potential defects in Stellantis vehicles, including issues with electronic stability control systems and engine compartment fires.

Consumer Reports recently downgraded the Jeep Grand Cherokee's reliability rating, citing the frequency and severity of recent recalls. The publication noted that while the Grand Cherokee remains a popular choice among SUV buyers, its ownership experience has been marred by quality control issues that Stellantis has struggled to resolve.

What Owners Should Do Now

Stellantis and NHTSA recommend that owners of potentially affected vehicles take the following steps immediately. First, check the recall status of the vehicle using the VIN lookup tool. Second, if the vehicle is included in the recall, schedule a service appointment with an authorized Jeep dealer as soon as possible. Third, inspect the rear tires regularly for any signs of unusual wear, bulging, or embedded metal fragments. Fourth, if a tire pressure warning light illuminates or unusual noises are heard from the rear suspension, pull over safely and have the vehicle towed to a dealer rather than continuing to drive.

Owners who have already paid out of pocket for repairs related to this defect may be eligible for reimbursement from Stellantis. The company has established a dedicated claims hotline and online submission portal for reimbursement requests.

Broader Industry Implications

The Jeep recall highlights an ongoing challenge in the automotive industry: managing supply chain quality across a vast network of component suppliers. As automakers source parts from an increasingly global supply base, maintaining consistent manufacturing standards becomes more difficult. Stellantis has indicated that it is conducting a comprehensive audit of its suspension component suppliers and tightening incoming inspection protocols to prevent similar issues in the future.

For Jeep buyers considering a Grand Cherokee, the recall may cause some hesitation, though the availability of a free repair mitigates the long-term risk. Industry observers suggest that transparency and prompt action in addressing safety defects remain the most effective ways for automakers to maintain consumer trust in an era of heightened recall activity.